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Eric R. Larson

CONSULTING ENGINEER

  • 3245 University Ave #482, San Diego, CA 92104
  • 619-840-0901
  • designwizard@artofmassproduction.com
  • www.artofmassproduction.com
  • plasticsguy.com

Summary

Mechanical Engineer with a unique background in product design, materials technology, and new product development. My career has focused on integrating materials and innovative design to create products that enrich the human experience. I help companies bridge the gap between "what if" and "wow." 

Skills

  • Published author and industry recognized Subject Matter Expert on plastic materials, including their effective use, re-use, and environmental impact. 

  • Technical expert in colors, materials, and finishes, with expertise in color matching, color tolerances, appearance requirements, appearance evaluation methods, acceptance criteria.

  • Highly skilled at interpreting complex product requirements and developing design concepts into fully engineered products, from prototype stage through production release.

  • Adept at understanding end-user needs; balancing trade-offs between performance, cost, and feel. Sensitive to all aspects of product aesthetics, including social, psychological, and cultural impacts.  

  • Seasoned troubleshooter, skilled in analytical and intuitive approaches, with a proven track record of commercial success. 

Select Projects

  

Education

19771979

Bachelor of Science in Engineering

University of Michigan, Ann Arbor, MI

Major:  Aerospace Engineering,  magna cum laude  

Work Style

Versatile team player; equally effective as team lead, staff member, or individual contributor.  Flexible social style; high emotional intelligence. Described by a former manager as  “the ultimate collaborator.”    

Social Profiles: 

  • Myers-Briggs: ENTP
  • HBDI:  2,2,1,1+
  • MIR:  Driving-Expressive

Work History

2006present

Founder / Chief Engineer

Art of Mass Production

Founder of consulting company providing design services and training to select clients in the wireless, medical, and consumer products industries. Company focus has been on guiding new concepts into production using injection molding. 

Partial Client List:  Otter Products, GreatCall, Lytx, Tandem Diabetes Care, Element Biosciences, Axess Americas, Daimler North America, SRAM Corporation.

    • Responsible for business development, marketing, vendor sourcing & liaison  
    • Primary contact for all technical projects

Notable Project:  Development of the iDive housing for the iPad, the world's first fully functional touch screen device for underwater use. 

    • Featured in Apple 2014 TV commercial "What's Your Verse?"
    • Winner 2015 IAPD Plastics Design Competition

20022006

Consulting Mechanical Engineer

Quartus Engineering / PDG Hightower

Mechanical engineering of parts and sub-assemblies for the wireless and consumer electronic industries. Responsible for fit, form, and function of parts and sub-systems affecting user interaction.

Notable Projects:     

    • Nokia 6265 - first slide-style CDMA phone
    • Nokia 6255 - all-in-one clamshell style phone

20002002

Staff Engineer

Motorola Personal Communications Sector

Member of Appearance Technology Center: investigated new materials, finishes, and decorative processes and facilitated their use in personal communications products.

    • Primary responsibility for metallic and metal-like finishes, including aluminum
      anodizing, in-mold decorating, plastics plating, and PVD.
    • Provided technical support to Motorola design team in development of colors
      and finishes for the V60 and Razr phone series.  

19952000

Contract / Project Engineer

various assignments

Mechanical engineering of plastic parts and components, prototyping, testing, vendor liaison, manufacturing support. 

    • Key Assignments:  IDEO Product Development / Eli Lilly, Nellcor Puritan Bennett,
      Skil-Bosch Power Tool Company, Whirlpool, SRAM Corporation.  

19961997

Faculty Member

Institute of Design, Illinois Institute of Technology

Taught undergraduate course in Manufacturing Methods. 

19861995

Senior Design Specialist

DuPont Engineering Polymers

Provided design support and technical assistance to major DuPont customers as a value added service of global Sales and Development Groups. Customer base included key OEM sales accounts along with development projects at targeted major manufacturers.

    • Developed a child safety mechanism for use in disposable lighters
    • Charter Member, DuPont Center for Creativity and Excellence
    • Nicknamed Design Wizard by colleagues

Professional Activities

Plastics Industry Contributions

    • Member, Society of Plastics Engineers,  2012-Present
    • Board of Directors, SPE Product Design and Development Division, 2014-2016
    • Published author, guest columnist for Plastics Today, moderator of the blog site plasticsguy.com  

Professional Engineer Certifications

    • State of Illinois - License Number 062-049331
    • State of Delaware - Registration Number 8253

Select Presentations

“Taking Out the Trash: plastics design for the end of life.”  Society of Plastics Engineers on-line webinar. December 2020. 

“Take A Look at This: Using Visual Comparison to Evaluate and Control Appearance.”  2019 Annual Technical Conference, Society of Plastics Engineers, Detroit, MI. 

"If Lady Gaga was a diabetic, what would her insulin pump look like?"  2018 Medical Device Expo, Anaheim, CA.  

“Plastic Material Selection for Wearable Devices.”  2017 Medical Plastics & Compounding Conference, San Jose, CA. 

“Plastic Material Selection for Performance, Cost, and Feel.”  Cyclitech 2016 Conference, Society of Plastics Engineers / JEC Group, Newport Beach, CA. 

“An Engineer’s Perspective on Performance Plastics.”  2016 IAPD 60th Annual Convention, International Association of Plastics Distribution, Phoenix, AZ.

“Visions in Plastic: How designers incorporate plastics into their work.” Design in Plastics 2016, Society of Plastics Engineers. Providence, RI. 

“Growth Opportunities in Patient Compliance.”  panel discussion, 2015 MEDevice Conference, San Diego, CA.  

“Designing with Plastics.” Plastics University, 2015 Annual Technical Conference, Society of Plastics Engineers, Orlando, FL.

Select Publications

"Poly and the Politicians: a children's story about plastics and recycling." Deep Root Press, San Diego, CA. November 2020. 38 pages, paperback.

"A plastics engineer gets personal with plastics recycling." Lead article in the Newsfeed for Plastics Today, November 1, 2019. Part 1 of an eight-part series documenting my personal experiences with recycling PE film, and the quest for sustainability.

"Plastics and extreme hurricanes: Houston, we have a problem." Lead article for Plastics Today, September 19, 2017.

"Material Considerations for Wearable Devices." Plastics Engineering magazine, February 2017.

"Plastic Material Selection For Medical Wearables: Key Material Families."  Summary article in Med Device Online magazine, final entry under guest column "Talking About Plastics,” December 5, 2016.

"A plastics engineer explains why we don't need no stinkin' bag bans." Lead article for Plastics Today,  November 18, 2016.

"A plastics engineer explains why he despises property data sheets." Lead article for Plastics Today,  August 13, 2016.

“An engineer explains why he will never buy a 3D printer.” Lead article for Plastics Today,  May 24, 2016.

“Plastic Material Selection: The four performance killers.” Lead article for Plastics Today,  October 1, 2015.

"Thermoplastic Material Selection: A Practical Guide." Elsevier, Oxford, England. May 2015. 324 pages, hardcover.

Nominated for a 2016 PROSE Award, for Professional and Scholarly Excellence. 

 Currently in the permanent collection of over 450  libraries in 20 different countries. 

"Eine Methodik zur technischen Bewertung von Kunststoffen” GAK Gummi Fasern Kunststoffe, April 2015. 

“Material Selection Based on Feel.”  Proceedings from the 2014 Annual Technical Conference, Society of Plastics Engineers.

“Material Selection Based on Cost.”  Proceedings from the 2014 Annual Technical Conference, Society of Plastics Engineers.

“Life Cycle Design Guidance Manual.” U.S. Environmental Protection Agency, 1993.  (contributor)