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Summary

With a strong background in maintenance and mechanical engineering, Ray Phister brings extensive expertise in robotics and automation, general engineering, and process quality control. His experience includes roles as a Maintenance Mechanic A at Holcim Building Envelope, where he successfully troubleshooted, repaired, and maintained various equipment and machinery. Ray's ability to collaborate with cross-functional teams and implement effective solutions has resulted in increased equipment reliability and productivity. He has a proven track record of optimizing maintenance procedures and implementing cost-saving strategies. Ray's experience as an Independent Consultant for clients such as Malt-O-Meal and Disney Land showcases his project management skills and ability to deliver high-quality results. His leadership as a Maintenance Lead at FedEx Ground led to improved operations, reduced downtime, and successful expansion projects. Ray holds a Bachelor's degree in IT with a Security Emphasis from Western Governors University, multiple certificates in IT and an Associates of Applied Science in Electronic Engineering Technology from ITT Technical Institute. His technical skills include PLC troubleshooting, low and high voltage controls, Preventative and Predictive maintenance and Mechanical repair. Ray is seeking opportunities to utilize his expertise in automation, Mechanical and Electrical troubleshooting and repair and to contribute to the success of an organization.

Work experience

Industrial Maintenance Mechanic

10-2024current

Packaging Corporation of America (PCA)

  • Executed regular preventative maintenance on industrial machinery to ensure optimal functionality and reduce downtime.
  • Diagnosed mechanical and technical issues, implementing effective repair solutions to promptly restore system operations.
  • Installed, assembled, and calibrated new equipment in adherence to safety standards and operational guidelines.
  • Conducted inspections of mechanical systems to identify potential faults and recommend necessary upgrades, enhancing equipment reliability.
  • Maintained comprehensive records of maintenance schedules and completed repairs to support accurate operational tracking.
  • Participated in workplace safety initiatives as a safety team member, including conducting fire suppression inspections to maintain a hazard-free environment.

Holcim Building Envelope

07-202110-2024

Maintenance Mechanic A

  • Perform a wide range of maintenance tasks as a Maintenance Mechanic A at Holcim Building Envelope, troubleshooting, repairing, and maintaining various equipment and machinery.
  • Conduct regular inspections and preventive maintenance to ensure optimal performance and minimize downtime, resulting in increased equipment reliability and productivity.
  • Collaborate with cross-functional teams to address maintenance issues and implement effective solutions, fostering a collaborative and efficient work environment.
  • Utilize technical expertise to diagnose and resolve mechanical problems in a timely manner, minimizing equipment downtime and maximizing operational efficiency.
  • Adhere to safety protocols and maintain a clean and organized work environment, ensuring a safe and productive workplace for all employees.
  • Document maintenance activities and update maintenance logs accurately, providing a comprehensive record of maintenance tasks and facilitating future troubleshooting and analysis.
  • Continuously seek opportunities for process improvement and implement best practices to enhance efficiency, resulting in streamlined maintenance procedures and cost savings.
  • Successfully created and implemented an entire IT network, including Cisco switches, camera systems, wireless access points, badge readers, and time clocks, ensuring a secure and reliable network infrastructure for the organization.

Malt-O-Meal, DisneyLand, Setpoint, PAT, and Nexio

2014-072020-07

Independent Consultant

  • Managed multiple projects simultaneously, ensuring timely completion and delivering high-quality results for clients such as Malt-O-Meal, Disney Land, and Nexco Temporary Services.
  • Oversaw all aspects of project management in the machine shop, from material ordering to quality control, ensuring on-time delivery and customer satisfaction.
  • Troubleshot PLC issues as the main point of contact for the international engineering team, resolving problems efficiently and effectively.
  • Led a team of 20 employees in the Machine Build, Machinist, and Welders area, setting daily goals, managing labor hours, and coordinating with the engineering team to ensure successful project execution.
  • Developed and implemented strategies to optimize productivity and efficiency, resulting in improved project outcomes and increased profitability.
  • Collaborated with cross-functional teams and external vendors to coordinate parts ordering and subcontracting work, ensuring smooth project workflows and timely completion.
  • Maintained clear and effective communication with clients, stakeholders, and team members, ensuring alignment and understanding of project requirements and objectives.
  • Demonstrated strong leadership skills and a proactive approach to problem-solving, consistently delivering exceptional results and exceeding client expectations.

FedEx Ground

06-200209-2012

Maintenance Lead

  • Led troubleshooting and maintenance operations for High Speedscan tunnels and conveyor systems, utilizing Allen Bradley PLCs and VDFs to improve operational performance and reduce downtime.
  • Collaborated with cross-functional teams to implement system changes, resulting in enhanced efficiency and productivity across processes.
  • Ensured smooth equipment operation through the use of RSLogix, DeviceNet, and Allen Bradley PowerFlex 40, 70, and 700 Series systems.
  • Directed activities of technicians as a Level IV Controls Engineer, ensuring effective teamwork and efficient completion of maintenance tasks.
  • Oversaw plant maintenance, including electrical systems, hydraulic mechanisms, automated controllers, HVAC units, welding equipment, woodworking tools, scales, conveyors, and scanners.
  • Planned preventive maintenance procedures and optimized spare parts inventory to enhance equipment performance while minimizing downtime.
  • Managed company expansion projects by overseeing building installations and conducting inspections for compliance standards.
  • Trained technicians on new equipment servicing procedures to ensure compliance with safety standards while maintaining operational proficiency standards.

Education

Western Governors University

2007-042012-08

Bachelors

Apr 2007 - Aug 2012 Bachelors
Western Governors U niversity
A Bachelor's degree in IT with Security Emphasis. I learned everything from Basic
PC infrastructure to Database administration and Network Security.

ITT Technical Institute

06-199006-1992

Associates of Applied Science in Electronic Engineering Technology

Jun 1990 - Jun 1992 Associates of Applied Science in Electronic Engineering Technology
I specialized in industrial maintenance and control systems and have been in the Industrial
Maintenance field since I graduated.

Certifications

TPC Maintenance Certifications(27), Hazmat/CPR, A+, Network+, CCNA, 

References:

Available upon request

Qualifications

Professional Summary Seasoned Industrial Maintenance Technician with 30+ years of hands‑on experience in maintenance, automation and controls. Served as the sole Level 4 Technical Specialist at FedEx Ground, responsible for maintenance operations, preventive maintenance programs, inventory/spare‑parts control, vendor coordination and daily work planning. Strong troubleshooting ability across mechanical and electrical systems, with proven success restoring critical equipment under pressure and training/mentoring technician teams.

Core Competencies

  • Process & Controls
  • Project Coordination & Implementation
  • Preventive Maintenance Scheduling & Work‑order Management
  • Inventory & Spare‑parts Management
  • Safety & Regulatory Compliance
  • Team Leadership, Training & Mentoring
  • Organization, Time Management & Prioritization
  • Electrical & Electronic Systems
  • Pneumatic, Hydraulic & Motor Controls
  • PLC, HMI & Computer Control Systems
  • Print reading, circuit testing & logical troubleshooting

Technical Highlights

  • Diagnose and repair mechanical and electrical systems quickly and efficiently to minimize downtime.
  • Read and interpret schematics/prints; perform systematic circuit testing to locate faults.
  • Configure and troubleshoot PLCs, HMIs and related control systems.
  • Manage service tickets, order parts, close out work orders and coordinate vendor service.
  • Plan daily technician activities and prioritize workload to meet operational needs.

Professional Attributes

  • Detail‑oriented and takes pride in workmanship and appearance of completed work.
  • Self‑motivated, dependable, and effective under high‑pressure, fast‑paced conditions.
  • Leads by example and fosters a positive, skills‑focused team environment.