Mechanical Design Engineer
- Spearheaded the design and development of over 150 mechanical components and systems, including pressure vessels, storage tanks, autoclaves, racks, and trolleys, utilizing industry-standard software such as SolidWorks, AutoCAD, Siemens NX, and CATIA to ensure performance optimization and cost-efficiency.
- Generated comprehensive concept designs, proof-of-principle models, and final CAD assemblies, accompanied by complete manufacturing documentation and Bills of Materials (BOMs).
- Performed detailed Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) simulations for design validation, contributing to a 20% reduction in failure rates across multiple product lines.
- Collaborated effectively with multidisciplinary teams—including electrical engineers, manufacturing personnel, suppliers, and more than 50 clients—to align project objectives, improve manufacturability, and facilitate seamless product development processes in accordance with Design for Manufacturing (DFM) principles.
- Supported prototype testing and root cause analysis, implementing design refinements to enhance functionality, reliability, and maintainability.
- Introduced workflow improvements that reduced overall project delivery timelines by 15%, while maintaining rigorous documentation of design calculations, material specifications, design parameters, and performance guarantees.
- Regularly revised and updated engineering drawings and technical documents to reflect design changes, client feedback, and evolving project requirements, ensuring version control and regulatory compliance.
- Oversaw the quality assurance process for over 100 designs and production samples, ensuring full compliance with ISO, ANSI, and ASME standards as well as internal quality benchmarks.
- Provided cross-functional technical support to internal departments including Manufacturing, Assembly, Electrical Controls, Sales, and Project Management, facilitating timely resolution of design-related challenges.
- Contributed to internal initiatives aimed at standardizing design practices, improving documentation systems, and promoting adherence to health and safety guidelines and organizational values.